How To Make A Custom Wood Tonneau Cover For Truck Bed

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Last Updated on May 24, 2022

A tonneau cover is an essential upgrade for your truck. You can find various tonneau cover designs from the market at different price ranges. You may want a tonneau cover at a low price. Are you thinking about making a custom tonneau cover for your truck bed but you don’t know how to make one? Don’t worry, we are going to discuss how to make a custom tonneau cover using wood. Now, let’s talk about wood truck bed covers first.

How To Make A Custom Wood Tonneau Cover For Truck Bed

Wood Truck Bed Cover

A wood truck bed cover is a hinged type of cover that is made out of wood material. It will protect your truck bed from foreign objects like falling debris, bad weather or any other obstacles that may cause damage to it. You don’t want this situation to come, do you? A wood truck bed cover will not only protect all of your equipment on the bed but also improves the overall performance of your truck. A wood truck bed cover also costs you less than the other tonneau covers available in the market as well as there are benefits of using it.

Benefits of a Wood Truck Bed Cover

People want to have a convenient way of living. Buying a truck gives you that convenience. Having a truck with an open bed is never comfortable and practical. Installing a wood truck bed cover guarantees your truck’s lifetime will last longer by providing the following benefits.

  • Better Gas Mileage: Having a wood truck bed cover offers you a budget-friendly feature in your truck such as it will provide better gas mileage by improving aerodynamics.
  • Damage Prevention: If your tonneau cover gets wet, rust will begin coming out. You don’t want this type of situation, do you? Wood truck bed cover won’t let water get inside.
  • Protection against thieves: It’s risky leaving your truck bed open. Potential thieves can steal anything from the bed while you are away from the truck. Covering your truck bed with the wood tonneau cover will solve this problem.

The procedure of Making a Wood Truck Bed Cover

Now, let’s get started with how to make a custom wood tonneau cover at home. We are making a hinged tonneau cover that will require the following things.

Things you will Need

  • Tape Measure
  • 2 pieces of ½-inch plywood
  • 6 pieces of 1×2’’ wood for the frame
  • Screws
  • Table saw
  • A Drill
  • Vinyl Fabric
  • Piano Hinge
  • A Stapler
  • Contact Adhesive
  • Spray Adhesive
  • Black paint

Making a custom wood truck bed cover is not that hard as it seems it would be. All you need to do is to follow the steps listed below:

Cutting the Wood

Take measurements of the truck bed such as the width and the height using a tape measure. Now, cut the 1×2’’ woods into pieces to structure them according to the measurements. Take note of the measurements. Then attach one frame to the truck and the other one for the lifting part. These will hold the wood cover to the car.

Attaching the Plywood

Attach the two sheets of plywood with the frames you created before. Cut the sheets in the shape of the frames and join them with the frames. Do not let the part overlap where both of the frames join because the piano hinge comes in there.

Paint the frames with Black Paint

Now, this is an optional step to follow. But if you follow this step, it will bring convenience. Painting the plywood with black paint prevents moisture from building up.

Use of Vinyl Fabric

It’s time to wrap the frames and the plywood with vinyl fabric. To do so, use the contact and spray adhesive and spread it all over the frames and the plywood. Now, staple the rest of the vinyl fabric at the backside to secure it well.

Installation of the Cover

All you need to do now is to install the cover. Attach the frames with the truck using screws. Be careful not to cause a scratch on the truck’s body. Use rubber seals to completely seal the cover so that it prevents water from getting inside.

Congrats! You’re all done. The installation of the custom wood tonneau cover ends here. Doesn’t it seem easy to you? Give it a try to find out.


After reading this article you will be able to make a wood truck bed cover at homemade. A wood truck bed cover provides you durability as well as security at a lower price. You can find the necessary tools and equipment from any hardware store near you. Grab them and start making your custom wood tonneau cover. Also, you can make aluminum tonneau covers at home. And do you know that you can put your ATV on a heavy-duty hard tonneau cover. Check out our site for more info about tonneau covers. If you have any questions leave a comment below.

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Author: Charles King

Charles King is an automotive enthusiast with a keen interest in the latest technologies and products. He likes to educate himself and help other car lovers by sharing his knowledge. This website is a place for him to share his thoughts and experiences.

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